Ashland FWCO
Midwest Region

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Dedicated To The Tribal Aquaculture Program

Image of fish jumping. June 2003-Volume 44

 

Administrative Coordinator:
Frank G. Stone 
(715-682-6185) Ext. 202
U.S. Fish and Wildlife Service
Email: Frank_Stone@fws.gov

 

Edited By:
Elizabeth W. Greiff 
(715-349-2195) Ext. 141
St. Croix Tribal Nat. Res. Depart.
Email: 
bethg@stcroixtribalcenter.com

Topics Of Interest:

 

New Products

Floating or In-ground - Portable Raceway's

Wind Powered Aeration for Remotely Located Ponds

 


The MTAN recently attended the Wisconsin Aquaculture Conference and Tradeshow held on March 14 & 15 in Stevens Point.  Two vendors where presenting aquaculture related equipment that have not been previously highlighted in the MTAN.  The information that follows was submitted by each vendor.  If you have any questions pertaining to the material presented, please use the contacts shown to address these issues.


Floating or In-ground - Portable Raceway
By:  Jay Warecki, Ph.D., "fish whisperer", Superior Aquaculture, LLC.
(715) 335-3474; Fax: (715) 335-6547; 7172 Isherwood Rd., Bancroft, WI 54921
Email: info@superiorraceways.com

Overview: A new technological advance in high-density aquaculture is now available. It opens the door for the use of hundreds of thousands of acres of water formerly unsuitable for aquaculture. After five years of research and refinement, Superior Aquaculture LLC, with headquarters in central Wisconsin, has recently introduced its new line of Superior Floating or In-ground Raceways (Patent Pending).

Superior Floating or In-ground RacewaysEnvironmentally responsible, financially friendly, and simple, this system provides a unique and flexible mechanism for high-density fish rearing. The floating, flow-through application shown below uses the economy of air-lift pumps for water movement and removes most solids before discharging into pond, which easily handles denitrification, dissolved nutrients, and further aeration.

Raceway Size, Shape & Dimensions: Raceways are available in an infinite variety of sizes and shapes, including unlimited length. They can be wide or narrow, shallow or deep. One example is a 12 ft. x 80 ft. x 3 ft. deep model having a long central baffle, and a racetrack flow with a low head recirculation system, usable for shrimp production. This unit, like others, can be placed in a shallow excavation with bermed sides. Minimal digging, no hauling and little or no additional side support is needed.

6,000 gal. raceway rolled-up

Standard models are
trough-shaped, 38 x 8 x (4-6)
deep with capacities of
6,000-15,000 gallons/raceway

10,000 gal. raceway ready to be filled

Raceway Construction Material: Superior Raceways are constructed of a fish grade, semi-rigid, high-density polyethylene (hdpe) plastic that is virtually indestructible and impenetrable when used as described. The material is about 1/8 inch thick and treated to resist u.v. radiation. In three years of extensive, practical use and testing, the raceways have been exposed to muskrats, beavers, otters, snapping turtles, and a host of macro and micro organisms. The raceways have been exposed to three years of Wisconsin winters, used both normally and shut down, i.e. turned off so that they would freeze solid in three foot thick ice. The results? Absolutely zero damage! No cracking, chewing, or nibble marks.

When used with widely fluctuating water levels, the raceways simply float up or down. The white bottoms, which can turn a light green if not brushed, greatly enhance observation of fish behavior, especially in stained or colored waters. The dark sides assist small fish in identifying and efficiently collecting feed.

Environmental Issues: Superior Raceways are extremely environmentally friendly. Sometimes called "in-pond raceways", the concept evolved from ancient cage culture techniques and modern pen culture. Floating raceways are generally far superior to cages and pens, depending upon application. In floating, flow-through applications, a top water exit, combined with an approximate 1:5 width-to-length ratio on standard models, allows excellent capture of solids. Most uneaten feed and feces settle to the bottom of the trough near the exit, where they can be air-lifted out, concentrated in a settling basin and used for farm fertilizer. In some cases, the water from the settling basin can be discharged to a created wetland.

When used in a closed pond setting, there is zero discharge to the public domain. Soluble reactive phosphorous (SRP), ammonia, and some other soluble nutrients may leave the raceway, but are very effectively treated by the ponds flora and fauna. Water quality within the raceway also remains outstanding. The smooth surface of the raceways significantly facilitates cleaning, reduces mouth fungus, and improves fish health.

Applications: The technological improvements provided by this system have opened the door to innumerable applications. Some primary applications include the following types of waters: quarries, gravel pits, open pit mines, stump and tree-filled waters, reservoirs, marshes, irrigation ponds, estuaries, sheltered coastal waters, rivers, and even sport fishing ponds (because the vast majority of the pond is still available for alternative uses). Researchers and aquaculturists are invited to "color outside the lines" and to discuss their "far-out" applications with the author.

Hatchery Operations: Hatchery operations for both freshwater and saltwater finfish, shellfish, aquatic vegetation, and even alligators can gain innumerable benefits from these raceways, including: zooplankton production and concentration, early stage imprinting, portability to different sites in same year, multi-species use in same year, multiple age or strain use in same water body, shock reduction caused by water changes or transportation, efficiency of small scale hatchery operation related to reduction of emission and discharge obstacles, reduction of expensive (shoreline) land costs, reduction of conflict with competing coastal resource users, and improved bio-security by local production of environmentally proven, locally successful strains (reducing inter-zone species movement).

Summary Of Advantages:

Radically customizable

Economy of operation

Flow-through, recirc, or
  hybrid

Affordable initial cost

Easily moved

Improved biosecurity

Predator control

Use in ponds, marshes,
  quarries, etc.

High density stocking

Observation of fish health
  and feeding

Floating or in-ground use

Virtually indestructible
  plastic

All climate, year-round use

Ease of cleaning

Superior observation of fish

Ease of cleaning

Water temperature
  modification

Grading and sorting

Disease and parasite control

Water quality monitoring
 

Sold as a "kit" with or
  without docks or as turnkey
  operation

Professional technical
  support

Very long life (all plastic
  and stainless)

Back-up alarms, telephone
  alerts, etc.

Greenhouse erection

Boat dockage/entertainment

Professional technical
  support options

Divisions within a raceway

Easy movement; raceways
  rollup

Variety of fish species

 

Wind Powered Aeration for Remotely Located Ponds
By: Mike Kispert, (920) 846-9917,  Email:  mjkksn@ez-net.com

Wind Powered Aeration for Remotely Located PondsMorgan Winds LLC is a supplier of aeration systems; their primary products are the windmill and the Power House aerators and fountains. The wind powered aeration system is an excellent alternative to electric aerators when there is no electrical power available to your remotely located fishpond. They can also serve as a back up unit when there are power failures. Only 5 mph winds are needed to start aerating your pond due to very low resistance on the rotor. The 1" shaft rides smoothly on sealed bearings (that do not need grease), the tower has a wide base and there is a 65" diameter set of twelve blades on the rotor allowing it to hold up in much higher wind speeds than the old time wind towers. They are easily assembled and can be stood up with two people.

Basic hand tools are all that is needed for assembly. They are anchored to the ground with 4' steel tubes that are driven into the ground through 1" clamps at the base the tower legs. A diffuser and 100' of airline comes with the kit. An optional freeze control unit is also available. Replacement parts are reasonably priced and seldom needed. Once you have your windmill aeration system assembled and installed, you will have trouble free aeration for a long time. The entire system is a very quiet running aerator that will aerate a 1-acre pond. The diffused air will keep an opening in the ice 10' to 30' depending on wind conditions. If there is no wind for a day or so causing the water to freeze, it will open up again as the wind picks up. There are many of these systems that have been up and running for 5 years or more.

Design Features That Increase Wear, Performance and Safety

Wind Powered Aeration for Remotely Located PondsHeavier Crankshaft and Bearings
With more steel in the crankshaft and heavier bearings, the moving parts are stronger and more durable. Under heavy use, the life expectancy of the windmill is increased and part replacement is decreased.

 

 

Bigger Blade
A larger blade allows the windmill to operate in winds less than 5 mph. That means performance in low wind conditions is improved.

Larger Diaphragm
By increasing the diameter of the diaphragm, the working area of the compressor is increased, so the windmill is able to produce a greater volume of air without requiring additional energy. The result is greater productivity.

Bigger Tail
A larger surface area on the tail gives the windmill better control in both high and low wind speeds.

Stronger Tail Arm
Increased rigidity in the tail arms also helps control the windmill.

Top Mounted Compressor
The compressor unit is repositioned on top of the windmill. This orientation helps prevent dirt from getting into the valves. The result is a smoother running machine, increased longevity of the working components and easier access for service.

Stronger Tower Design
The tower structure features cross brace reinforcements. This design adds strength to the tower, regardless of the tower height. It also makes the tower safer because children are discouraged from climbing up the cross braces.

Wide Stance
At the base, a wider stance on the tower provides greater stability.

Easy Head Removal
The head is connected through a rigid pivot tube at the top of the windmill. The design makes head removal and installation of the windmill easier.

Windmill Technical Specifications

Axis: Horizontal
Rotor Diameter: 65"
Number of Blades: 12
Blade & Tower Material: Galvanized Steel
Tower Height: 12, 16 or 20 ft.
Transmission: Direct Drive
Stroke: 0.5 in
Capacity: 1.5 cu.ft. min. @ 5 P.S.I. approx. 12-15 mph wind
Over speed Protection: Automatic (speed limiting)
Base Diameter: 12 tower = 61", 16 tower = 79", 20 tower = 97"

The 23' wind aeration system costs $820.00. Additional options include:  Freeze control ($49.00), Extra Diffuser ($25.00), and Diaphragm ($30.00).

 

 

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Product and company names mentioned in this publication are for informational purposes only. It does not imply endorsement by the MTAN or the U.S. Government.

 

 

 

Last updated: August 28, 2009